Slide 46 of 241

This is an example of a control plan header. I suggest that you peruse the APQP and Control Plan manual you have (pages 37 through 47) and review their examples and their explanations of what goes in each column. While items 1 through 14 are important, they are self evident for the most part. Items 15 through 26 are what you should focus on (as numbered in the APQP and Control Plan manual).

Making the control plan is not particularly difficult, but remember it’s place and it’s relationships to other documents.

Control Plan Data Sources

Link to flow diagram & PFMEA

Link to Characteristics Matrix

Drawing

Process Engineering

PFMEA, Drawing

Process Engineering

Quality Engineering

Process Engineering, Quality Engineering

Note that in your company, you might label departments or functional areas differently, or you may assign responsibilities differently. Process Engineering in one company is called Manufacturing Engineering in another company. In addition, your company may use multi-functional input where in this example a single source is identified. Your task is to identify where, in your company, you derive the required information for each column.

Process Engineering

The Juran Trilogy	The Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

All Y'All Come Back Now, Y' Hear?

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